Sterling Silver
Brass Mould
A brass mould is made using the lost wax casting method. Lost wax casting involves filling the area around the wax mold with plaster. After heated, the wax mold melts away, leaving behind a cavity which forms the model for casting. Molten copper is then poured into this cavity to solidify into a copper piece.
This process is used for producing brass molds.
Pressing to Rubber Mould
Place the brass mould into rubber, heat it at high temperatures to fix the rubber film. Cut the film into two pieces, remove the copper plate, leaving the cavity for injecting wax.
Wax Injection
Melt the wax and inject it under pressure into the rubber mold using a wax injection machine. After injecting the wax, let the mold sit for 2-3 minutes. Carefully take out the wax after it cools.
Simple repairs the wax, removing burrs and fixing surface defects. Repeat this process to produce mass production.
Wax Tree Planting
Arrange the wax molds in an order and solder them layer by layer onto a wax rod, forming a wax tree shape like a large tree.
Pouring & Baking Plaster
Pour plaster: Place the wax tree into a steel cylinder, seal it to prevent liquid from leaking out of the steel holes, pour in prepared plaster slurry, vacuum to remove bubbles, and let it solidify.
Bake plaster: Put the steel cylinder into an oven, melt the wax at high temperature to create voids. These voids are used for casting copper alloys.
Melting & Casting
Melting: Melt silver at high temperature into liquid form.
Casting: Pour the solution from the wax outlet, let the liquid flow into the void, and cool into shape.
Plaster Explosive Washing & Cleaning
After cooling for a period of time, immerse the steel cylinder in cold water. The plaster dissolves upon contact with water, allowing the silver tree to be removed. Use a water gun to wash away the remaining residue.
Cutting
Use pliers to cut thesilver piece from the silver tree. The remaining part of the wax tree can be melted away for recycling.
Polishing
In the jewelry making process, polishing is crucial and time-consuming. Each lost wax casting blank is manually adjusted and polished to remove minor edges, burrs, etc., from the surface, ensuring the jewelry is smooth and neat.
Silver Casting
The final process in jewelry processing involves treatment with weak sulfuric acid followed by rinsing with clean water. After cleaning, the jewelry can be air-dried directly.